1-18 © Physik Instrumente (PI) GmbH & Co. KG 2008. Subject to change without notice. All data are superseded by any new release. The newest release for data sheets is available for download at www .pi.ws. Cat120E Inspirations2009 08/10.18 Piezo Nano Positioning E-755 digital single-axis nano - positioning controllers are designed to drive the patented NEXLINE ® nanopositioning linear drives. Combining ad - vanced control technology and sensor signal processing with special drive algorithms, the E-755 can provide preci- sion motion control over hun- dreds of millimeters with pico - meter-range resolution. Coor - di nated action of shearing and clamping piezo elements is what allows NEXLINE ® to break through the barriers of conventional nanopositioning actuators. The E-755 offers two different control modes for the NEX- LINE ® walking drives: a high- resolution, high dynamics di - rect piezo mode, with basical- ly unlimited resolution (ana- log mode), and a long-range stepping mode with theoreti- cally unlimited travel range. High-Resolution Servo- Control E-755 controllers are based on powerful 32-bit DSPs and come in open- and closed- loop versions. Both versions feature four high-resolution (24-bit) linear amplifiers with the output range of ±250 V required to control a single- axis NEXLINE ® drive. For the closed-loop models, high-reso - lu tion incremental position sensors are supported by spe- cial excitation and read-out electronics. The sensors supported may provide better than nanome- ter resolution. A power-down routine in the E-755 firmware saves the current position, allowing a closed-loop system to be ready for operation with- out referencing next time it is powered up. NEXLINE ® Working Principle for Application Flexibility NEXLINE ® PiezoWalk ® drives are ideal wherever high loads must be positioned very pre- cisely over long distances and then perhaps subjected to small-amplitude dynamic ad - just ment, as for active vibra- tion control. By varying the characteristics of the longitu- dinal and shear piezo ele- ments, the step size, dynamic operating range (analog trav- el), clamping force, speed and stiffness can all be optimized for a particular application. NEXLINE ® PiezoWalk ® piezoce- ramic clamping and shearing elements act directly on a moving runner that is coupled to the moved part in the application. While the runner can bemoved large distances in step mode, high-dynamics positioning over distances of less than one step is possible with resolutions far below one nanometer in analog mode. The patented PiezoWalk ® thus overcomes the limitations of conventional nanopositioning actuators and combines long travel ranges with high reso - lution and stiffness. Extreme Actuator Lifetime To eliminate long-term offset voltages, which limit the life- time of conventional piezo drives, the E-755 controller uses a special procedure to bring the actuator to a full- holding-force, zero-voltage condition, no matter where it may be along its travel range. Due to the resulting long life- time, NEXLINE ® nanoposition- E-755 Digital NEXLINE ® Controller Controller for Picometer-Precision PiezoWalk ® Linear Actuators / Positioners Steps of 5 nm performed by a system consisting of an N-214 NEXLINE ® nanoposi- tioner and an E-755.1A1 controller, measured by a high-resolution interferometer. Note the excellent system response to consecutive 5 nm step commands. In this case the closed-loop resolution is limited by the linear encoder in the N-214 (5 nm / increment); the E-755 can work with linear encoders with sub-nanometer resolution L52159 Special Control Algorithms for NEXLINE ® Nanopositioning Linear-Motor Actuators L52159 32-Bit Digital Filters L52159 24-Bit DAC Resolution L52159 Fully Programmable Low-Pass and Notch Filters L52159 Non-Volatile User Settings and Last-Position Data L52159 Daisy-Chain Networking for up to 16 Axes L52159 PI GCS (General Command Set) Compatible Application Examples L52159 Semiconductor technology L52159 Quality assurance testing in semiconductor industry L52159 Astronomical telescopes L52159 Truss structures L52159 Active vibration control L52159 Alignment in high mag - netic fields, as in particle physics, atomic fusion and superconductivity research Ordering Information E-755.1A1 Digital Controller for NEXLINE ® Nanopositioning Linear Drives, Incremental Sensors E-755.101 Digital Controller for NEXLINE ® Nanopositioning Linear Drives E-755 digital NEXLINE ® controller with N-214 nanopositioner, 20 mm travel range.
1-19 Piezo Nano Positioning DC-Servo & Stepper Actuators Piezo Actuators & Components PiezoWalk ® Motors / Actuators PILine ® Ultrasonic Motors Nanopositioning / Piezoelectrics Linear Actuators & Motors Unpackaged Stack Actuators Guided / Preloaded Actuators Nanometrology Micropositioning Patches /Benders/Tubes /Shear.. Index Technical Data Model E-755.1A1 E-755.101 Funktion Digital controller for NEXLINE ® Digital controller for NEXLINE ® nanopositioning linear drives nanopositioning linear drives with incremental encoder Axes 1 1 Processor DSP 32-bit floating point, 50 MHz DSP 32-bit floating point, 50 MHz Sensor Sensor channels 1 Servo update time 0.2 ms Sensor sampling time 0.1 ms Dynamic cycle time 0.2 ms 0.1 ms Servo characteristics P-I, notch filter Sensor type Incremental sensor Amplifier Amplifier channels 4 4 Output voltage -250 to +250 V -250 to +250 V Peak output power per channel 5.5 W 5.5 W Average output power per channel 3 W, limited by temperature sensor 3 W, limited by temperature sensor Peak current 44 mA 44 mA Average current per channel 25 mA, limited by temperature sensor 25 mA, limited by temperature sensor Current limitation Short-circuit-proof Short-circuit-proof Resolution DAC 24 bit 24 bit Interfaces and operation Communication interfaces RS-232 RS-232 Piezo connector Sub-D Special Sub-D Special Sensor connector 15-pin sub-D connector Controller network Daisy-chain, up to 16 units Daisy-chain, up to 16 units Command set GCS GCS User software PIMikroMove, NanoCapture , PITerminal PIMikroMove, NanoCapture , PITerminal Software drivers LabVIEW drivers, DLLs LabVIEW drivers, DLLs Supported functionality NEXLINE ® Control algorithms (closed-loop), NEXLINE ® Control algorithms (open-loop), data recorder, position storage data recorder Display Status LEDs Status LEDs Linearization 4th order polynomial 4th order polynomial Miscellaneous Operating temperature range 5 to 50 °C 5 to 50 °C Overtemp protection Deactivation at 70 °C Deactivation at 70 °C Dimensions 264 x 260 x 47 mm 264 x 260 x 47 mm Mass 2.3 kg 2.3 kg Operating voltage 24 V (power supply included) 24 V (power supply included) Power consumption 48 W, 2 A max. 48 W, 2 A max. Six-axis nonmagnetic Hexapod with N-215-based NEXLINE ® high-load actuators for use in high magnetic fields. The system is driven by six E-755 controllers and additional hardware/firmware to automatically perform the necessary parallel- kinematics coordinate transformation Steps of 50 picometers with a NEXLINE ® drive in open-loop mode measured with external, ultra-high-resolution, capacitive sensor ing actuators are ideal for installa- tion in inaccessible locations deep inside complex equipment, where nanometer-pre cise align- ment and vibration cancellation are required. Linearization E-755-controlled nanopositioning systems provide outstanding lin- earity, achieved by digital polyno- mial linearization. The lineariza- tion can improve linearity to 0.001 % over the full travel range. The products described in this datasheet are in part protected by the following patents: German Patent No. 10148267 US Patent No. 6,800,984
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