2-178 © Physik Instrumente (PI) GmbH & Co. KG 2008. Subject to change without notice. Cat120E Inspirations2009 08/10.18 Piezo Nano Positioning Quick Facts Note This section gives a brief summary of the properties of piezoelectric drives and their applications. For detailed information, see Funda- mentals of Piezoelectricity begin- ning on p. 2-181. Stack actuators are the most com- mon and can generate the highest forces. Units with travel ranges up to 500 µm are available. To protect the piezoceramic against destruc- tive external conditions, they are often provided with a metal casing and an integrated preload spring to absorb tensile forces. Piezo tube actuators exploit the radial contraction direction, and are often used in scanning micro- scopes and micropumps. Bender and bimorph actuators achieve travel ranges in the mil- limeter range (despite their com- pact size) but with relatively low force generation (a few newtons). Shear elements use the inverse- piezo-effect shear component and achieve long travel and high force. For more information, see p. 2-207 ff. Guided piezo actuators (1 to 6 axes) are complex nanopositioners with integrated piezo drives and solid-state, friction-free linkages (flexures). They are used when requirements like the following need be met: L52159 Extremely straight and flat motion, or multi-axis motion with accuracy requirements in the sub-nanometer or sub-micro- radian range L52159 Isolation of the actuator from external forces and torques, pro- tection from humidity and for- eign particles Such systems often also include lever amplification of up to 20 times the displacement of the piezo element, resulting in a travel range of several hundred µm. Piezomotors are used where even longer travel ranges are required. Piezomotors can be divided into two main categories: L52159 Ultrasonic Motors (Fig. 2a) L52159 Piezo-Walk ® Motors (Fig. 2b) The motion of ultrasonic piezomo- tors is based on the friction between parts oscillating with microscopic amplitudes. Linear ultrasonic motors are very compact and can attain high speeds com- bined with resolutions of 0.1 µm or better. Rotary motors feature high torques even at low rpm. Piezo-Walk ® linear drives (see p. 1-3 ff ) offer high positioning and holding forces (up to hundreds of newtons) with moderate speeds and resolutions in the subnanome- ter range. All implementations are self-lock- ing when powered down. Actuator Designs Fig. 1b. Selection of monolithic PICMA ® technology actuators Fig. 1a. Selection of classical piezo stack actuators, with adhesive used to join the layers
2-179 Piezo Flexure Stages / High-Speed Scanning Systems Nanopositioning / Piezoelectrics Linear Actuators & Motors Fast Steering Mirrors / Active Optics Piezo Drivers / Servo Controllers Piezoelectrics in Positioning Nanometrology Micropositioning Linear Vertical & Tip/Tilt 2- and 3-Axis 6-Axis Single-Channel Multi-Channel Modular Accessories Index Piezo Nano Positioning Operating Voltage Two types of piezo actuators have become established. Monolithic- sintered, low-voltage actuators (LVPZT) operate with potential dif- ferences up to about 100 V and are made from ceramic layers from 20 to 100 µm in thickness. Classical high-voltage actuators (HVPZT), on the other hand, are made from ceramic layers of 0.5 to 1 mm thickness and operate with poten- tial differences of up to 1000 V. High-voltage actuators can be made with larger cross-sections, making them suitable for larger loads than the more-compact, monolithic actuators. Stiffness, Load Capacity, Force Generation To a first approximation, a piezo actuator is a spring-and-mass sys- tem. The stiffness of the actuator depends on the Young's modulus of the ceramic (approx. 25 % that of steel), the cross-section and length of the active material and a number of other non-linear parameters (see p. 2-189). Typical actuators have stiffnesses between 1 and 2,000 N/µm and compressive limits between 10 and 100,000 N. If the unit will be exposed to pulling (tensile) forces, a casing with integrated preload or an external preload spring is required. Adequate measures must be taken to protect the piezo- ceramic from shear and bending forces and from torque. Travel Range Travel ranges of Piezo Actuators are typically between a few tens and a few hundreds of µm (linear actuators). Bender actuators and lever amplified systems can achieve a few mm. Ultrasonic piezomotors and Piezo-Walk ® drives can be used for longer trav- el ranges. Resolution Piezoceramics are not subject to the stick slip effect and there- fore offer theoretically unlimited resolution. In practice, the resolu- tion actually attainable is limited by electronic and mechanical fac- tors: a) Sensor and servo-control elec- tronics (amplifier): amplifier noise and sensitivity to electromagnetic interference (EMI) affect the posi- tion stability. b) Mechanical parameters: design and mounting precision issues concerning the sensor, actuator and preload can induce micro-fric- tion which limits resolution and accuracy. PI offers piezo actuators and posi- tioning systems that provide sub- nanometer resolution and stabili- ty. For more information, see p. 2-183 ff. Operating Characteristics of Piezoelectric Actuators Fig. 2b. Custom linear drive with integrated NEXLINE ® Piezo-Walk ® piezomotor Fig. 3. Example of a compact piezo nanopositioning and scanning system with integrated flexure guidance, sensor and motion amplifierFig. 2a. Ultrasonic piezo linear motors
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